Three phase Separator
Sanjack has more than 30 year’s experiences and equipped with class I, II & III pressure vessel production certificate. Leading products include tank, tower, furnace and structure parts. The annual production capacity is 10,000 tons.
- In 1997, Sanjack obtained the Grade 3 installation qualification.
- In 2004, Obtained crane installation and maintenance license
- In 2005, obtained the B-class pressure pipe component manufacturing license;
- In 2007, we obtained the D-class pressure vessel design license
- In 2008, we obtained the A-class boiler design and manufacturing qualification.
Three-phase separator, also known as a three-phase horizontal separator, is a crucial piece of equipment used extensively in the oil and gas industry. Its primary function is to separate and purify three different phases: oil, gas, and water. This separation process is essential in optimizing production and ensuring the quality of the extracted hydrocarbons.
The three-phase separator is typically a large vessel constructed with various components to facilitate the separation process. It operates on the principle of gravity separation, utilizing the differences in density between the three phases. The heavier phase, water, settles at the bottom of the separator, while the lighter phases, oil and gas, rise to the top.
The separator consists of three main compartments, each dedicated to separating one of the phases. The first compartment, known as the gas compartment, collects and removes the gaseous phase from the mixture. This gas is then typically routed to a gas treating facility for further processing.
The second compartment, called the oil compartment, is responsible for collecting the oil phase. It traps any remaining gas bubbles and allows the oil to flow out through a separate outlet. The separated oil can then be further treated to remove impurities and prepared for transportation.
The last compartment, the water compartment, allows the water phase to settle at the bottom. It is equipped with a drain valve to remove the water from the separator. In some cases, this water can be reused in the production process or undergo additional treatment before disposal.
To aid in the separation process, additional equipment is often integrated into the three-phase separator. These include inlet devices, such as baffles and inlet diverters, to distribute the incoming flow evenly and prevent turbulence. Moreover, various sensors are installed to monitor parameters such as pressure, temperature, and level to ensure efficient operation and prevent any potential safety hazards.
Overall, the three-phase separator is an integral part of the oil and gas production process. It plays a vital role in separating the different phases, ensuring the quality and purity of the extracted hydrocarbons. Without this essential equipment, the production and transportation of oil and gas would be negatively impacted, leading to decreased efficiency and increased operational risks.
Basic Parameters | |||||||||
Item | Type | Stroke Length (in) | Maximum Impulse(sub /min) | Lifting Capacity (lbs) | Rated Torque (in.lbs) | Motor Type | Reduction Ratio | Total Mass(t) Commonly used the ECB value | External Size(mm) |
1 | C-80D-119-64 | 64/53/42 | 12 | 11,900 | 80,000 | NEMA 324T-8 20HP | 31.75 | 6984kg | 7455*1834*4323 |
2 | C-114D-143-64 | 64/54/44 | 14,300 | 114,000 | NEMA 324T-8 20HP | 28.36 | 8972kg | 6807*1849*4640 | |
3 | C-114D-173-64 | 64/54/44 | 17,300 | 114,000 | NEMA 324T-8 20HP | 28.36 | 10637kg | 6935*1992*5390 | |
4 | C-114D-143-74 | 74/62/51 | 14,300 | 114,000 | NEMA 324T-8 20HP | 28.36 | 8405kg | 7104*1731*5130 | |
5 | C-160D-173-74 | 74/62/51 | 17,300 | 160,000 | NEMA 324T-8 20HP | 28.51 | 15396kg | 8992*1992*6859 | |
6 | C-160D-200-74 | 74/62/51 | 20,000 | 160,000 | NE324T-6D-25HP | 28.51 | 13568kg | 7225*2130*5494 | |
7 | C-160D-173-86 | 86/74/62 | 17,000 | 160,000 | NE286T-6D-20HP | 28.51 | 13855kg | 9873*2130*6362 | |
8 | C-160D-173-100 | 100/86/74 | 17,300 | 160,000 | NE286T-6D-20HP | 28.51 | 12746kg | 8260*2080*6320 | |
9 | C-228D-246-86 | 86/74/61 | 24,600 | 228,000 | NE286T-6D-20HP | 28.87 | 16220kg | 8612*2260*6859 | |
10 | C-228-213-100 | 100/86/73 | 21,300 | 228,000 | NE286T-6D-20HP | 28.87 | 16000kg | 9058*2260*7182 | |
11 | C-228D-213-120 | 120/102/84 | 21,300 | 228,000 | NE365T-6D-40HP | 28.87 | 18640kg | 9940*7610*2590 | |
12 | C-320D-256-100 | 100/85/70 | 25,600 | 320,000 | NE365T-6D-40HP | 28.81 | 19315kg | 9775*3190*7433 | |
13 | C-320D-305-100 | 100/85/70 | 30,500 | 320,000 | NE404T-6D-50HP | 28.81 | 20216kg | 9775*3190*7433 | |
14 | C-320D-213-120 | 120/102/84 | 21,300 | 320,000 | NE365T-6D-40HP | 28.81 | 19440kg | 9940*7610*2590 | |
15 | C-320D-256-120 | 120/102/84 | 25,600 | 320,000 | NE365T-6D-40HP | 28.81 | 19200kg | 10402*3190*7643 | |
16 | C-320D-256-144 | 144/124/106 | 25,600 | 320,000 | NE405T-6D-60HP | 28.81 | 23398kg | 11180*2778*8727 | |
17 | C-456D-256-120 | 120/102/84 | 25,600 | 456,000 | NE365T-6D-40HP | 28.25 | 19970kg | 10402*3190*7643 | |
18 | C-456D-256-144 | 144/124/106 | 25,600 | 456,000 | NE405T-6D-60HP | 28.25 | 24168kg | 11180*2778*8727 | |
19 | C-456D-305-144 | 144/124/106 | 30,500 | 456,000 | NE405T-6D-60HP | 28.25 | 26347kg | 11180*2778*8727 | |
20 | C-456D-305-168 | 168/145/124 | 30,500 | 456,000 | NE405T-6D-60HP | 28.25 | 30149kg | 11927*2778*9021 | |
21 | C-640D-305-144 | 144/124/106 | 6 | 30,500 | 640,000 | NE405T-6D-60HP | 27.21 | 26216kg | 11310*3640*8745 |
22 | C-640D-365-144 | 144/124/106 | 36,500 | 640,000 | NE444T-6D-75HP | 27.21 | 28355kg | 12044*3520*8985 | |
23 | C-640D-305-168 | 168/145/124 | 30,500 | 640,000 | NE445T-6D 75HP | 27.21 | 28560kg | 11927*2778*9021 | |
24 | C-640D-365-168 | 168/145/124 | 36,500 | 640,000 | NE444T-6D-75HP | 27.21 | 30504kg | 12044*3520*8985 | |
25 | C-912D-427-144 | 144/124/106 | 42,700 | 912,000 | NE444T-6D-75HP | 28.79 | 36515kg | 11580*3490*8744 | |
26 | C-912D-365-168 | 168/145/124 | 36,500 | 912,000 | NE445-6D-100HP | 28.79 | 34372kg | 12230*2737*9020 | |
27 | C-912D-305-192 | 192/165/139 | 30,500 | 912,000 | NE445-6D-100HP | 28.79 | 31840kg | 12189*3490*9780 | |
28 | C-912D-427-192 | 192/165/139 | 42,700 | 912,000 | NE445-6D-100HP | 28.79 | 39206kg | 12200*3490*9780 | |
29 | C-1280D-365-240 | 240/209/179 | 36,500 | 1,280,000 | NE445-6D-100HP | 28.67 | 41305kg | 12200*3490*9779 | |
30 | C-1280D-427-192 | 192/165/139 | 42,700 | 1,280,000 | NE445-6D-100HP | 28.67 | 42306kg | 12200*3490*9780 |
Size Parameters | ||||||||||||||||||||||
unit(inches) | ||||||||||||||||||||||
NO. | Pumping Unit Type | A | B | C | D | E | F | G | H | I | J | K | L | M | N | R(M) | T | W | X | VV | UU | AA |
1 | C912D-365-192TH | 210 | 120.31 | 286.02 | 120 | 244.33 | 172.5 | 321.93 | 111.2 | 18.98 | 108.27 | 157.91 | 62.59 | 463.5 | 22.05 | 86.61 | 48.43 | 53.9 | 113.7 | 51.97 | 35.47 | 49.57 |
2 | C912D-365-168TH | 210 | 120.31 | 261.97 | 120 | 244.33 | 148.5 | 321.89 | 111.2 | 41.38 | 108.27 | 158.35 | 50.39 | 464.8 | 22.05 | 86.81 | 48.43 | 53.9 | 113.7 | 51.97 | 40.31 | 49.53 |
3 | C640D-365-168TH | 210 | 120.31 | 261.97 | 120 | 238.66 | 148.5 | 310.8 | 111.2 | 41.38 | 108.27 | 159.65 | 50.39 | 425.43 | 22.05 | 85.87 | 41.34 | 53.19 | 107.76 | 51.97 | 37.13 | 50.2 |
4 | C640D-305-168TH | 210 | 120.04 | 262 | 120 | 237.72 | 148.5 | 310.2 | 111.38 | 34.84 | 108.27 | 159.25 | 68.86 | 426.4 | 17.72 | 75.98 | 41.34 | 51.18 | 107.6 | 44.57 | 31.89 | 52 |
5 | C640D-365-144TH | 180 | 120.31 | 261.97 | 120 | 238.74 | 148.5 | 310.8 | 110.98 | 40.47 | 108.27 | 129.61 | 73.7 | 404.09 | 22.05 | 85.87 | 41.34 | 53.19 | 107.76 | 51.97 | 35.55 | 50.2 |
6 | C456D-365-120TH | 151.97 | 120.31 | 261.97 | 120 | 238.74 | 148.5 | 314.66 | 110.93 | 40.43 | 108.27 | 101.57 | 94.37 | 384.61 | 22.05 | 85.87 | 39.37 | 53.19 | 109.37 | 51.97 | 39.09 | 50.12 |
7 | C456D-305-144TH | 180 | 120.04 | 262.01 | 120 | 237.72 | 148.5 | 310.16 | 110.98 | 36.85 | 108.27 | 129.21 | 76.38 | 406.02 | 17.72 | 75.98 | 39.37 | 51.18 | 109.37 | 51.97 | 35.59 | 50.2 |
8 | C456D-256-144TH | 180 | 120.04 | 260.4 | 120 | 237.72 | 148.5 | 310.31 | 109.02 | 38.07 | 106.3 | 129.21 | 81.5 | 405.63 | 15.75 | 75.98 | 39.37 | 50.87 | 109.37 | 51.97 | 35.59 | 49.02 |
9 | C320D-305-120TH | 155 | 111.06 | 232.01 | 110.98 | 237.32 | 132.01 | 296.85 | 95.98 | 39.96 | 108.27 | 101.57 | 93.86 | 384.84 | 17.72 | 75.98 | 37.4 | 51.18 | 109.37 | 51.97 | 38.19 | 52.76 |
10 | C320D-305-100TH | 129.02 | 111.06 | 232.01 | 110.98 | 213.39 | 132 | 296.85 | 95.98 | 34.65 | 95 | 83.15 | 87.72 | 336.3 | 15.75 | 68.9 | 37.4 | 44.96 | 95.28 | 51.97 | 38.19 | 52.76 |
11 | C320D-256-120TH | 155 | 111.06 | 232.01 | 110.98 | 213.39 | 132.01 | 296.85 | 95.98 | 45.83 | 95 | 109.13 | 63.15 | 354.65 | 15.75 | 68.9 | 37.4 | 44.96 | 95.28 | 51.97 | 38.19 | 52.76 |
12 | C228D-246-86TH | 110.98 | 111 | 216.14 | 110.98 | 203.07 | 132 | 265.98 | 81.1 | 41.59 | 78.74 | 68.35 | 85.1 | 306.69 | 15.75 | 65.35 | 33.46 | 41.81 | 84.88 | 31.5 | 34.88 | 35.63 |
13 | C228D-213-86TH | 110.98 | 96.06 | 195.75 | 95.98 | 185.04 | 114.02 | 247.04 | 80.71 | 36.69 | 76.18 | 72.5 | 65.63 | 287.13 | 14.17 | 59.75 | 33.46 | 37 | 82.54 | 33.25 | 29.88 | 37.13 |
14 | C160D-200-74TH | 95.98 | 84.06 | 168.66 | 84.02 | 162.4 | 95.98 | 222.32 | 69.68 | 34.25 | 67.72 | 62.09 | 54.65 | 264.56 | 14.17 | 57.76 | 29.53 | 37.2 | 83.86 | 31.5 | 28.82 | 25.04 |
15 | C114D-173-64TH | 84.02 | 84.06 | 167.09 | 84.02 | 158.46 | 93.74 | 216.54 | 70.35 | 42.52 | 67.72 | 49.57 | 54.65 | 230.35 | 12.6 | 57.76 | 25.59 | 34.65 | 78.43 | 31.5 | 28.82 | 26.5 |
16 | C80D-133-54TH | 72 | 64.02 | 127.17 | 64.02 | 122.09 | 74.49 | 165.83 | 52.17 | 25.75 | 50 | 48.43 | 42.2 | 188.19 | 11.02 | 42.32 | 21.65 | 25.12 | 60.28 | 27.95 | 13.58 | 19.29 |
17 | C40D-89-42TH | 55.98 | 48.19 | 108.35 | 47.99 | 98 | 57.52 | 186.5 | 46.85 | 16.38 | 44 | 41 | 42 | 152 | 9.84 | 38.5 | 17.72 | 25 | 58 | 25.25 | 13.5 | 16.63 |
TL: | ||||||||||||||||||||||
1 | C456D-365-120TL-A54 | 3860 | 3056 | 6654 | 1195 | 9168 | 3772 | 5558 | 2810 | 1027 | 2750 | 2580 | 2397 | 9769 | 560 | 2181 | 1351 | 2778 | ||||
2 | C640D-365-144TL-A54 | 4572 | 3056 | 6654 | 1196 | 9268 | 3772 | 5658 | 2820 | 999 | 2750 | 3292 | 1879 | 10264 | 560 | 2181 | 1351 | 2737 | ||||
3 | C640D-365-144TL-E565 | 4572 | 3056 | 6654 | 1196 | 10308 | 3772 | 5658 | 2820 | 999 | 2750 | 3292 | 1879 | 10264 | 560 | 2181 | 1351 | 2737 | ||||
4 | C640D-365-144TL-L795 | 4572 | 3056 | 6654 | 1196 | 10308 | 3772 | 5658 | 2820 | 999 | 2750 | 3292 | 1879 | 10264 | 560 | 2181 | 1351 | 2737 | ||||
5 | C640D-365-168TL-A54 | 5335 | 3056 | 6654 | 1196 | 9268 | 3772 | 5658 | 2820 | 1051 | 2750 | 4055 | 1280 | 10806 | 560 | 2181 | 1351 | 2737 | ||||
6 | C640D-365-168TL-L795 | 5335 | 3056 | 6654 | 1196 | 10308 | 3772 | 5658 | 2820 | 1051 | 2750 | 4055 | 1280 | 10806 | 560 | 2181 | 1351 | 2737 | ||||
7 | C912D-365-192TL-A62 | 5334 | 3056 | 7265 | 1347 | 9447 | 4382 | 5837 | 2820 | 1107 | 2750 | 4043 | 1681 | 11727 | 560 | 2200 | 1367 | 2888 | ||||
8 | C912D-365-168TL-A54 | 5335 | 3056 | 6654 | 1196 | 9447 | 3751 | 5837 | 2820 | 1477 | 2750 | 4055 | 854 | 10806 | 560 | 2181 | 1351 | 2888 | ||||
9 | C912D-365-168TL-DP80 | 5335 | 3056 | 6654 | 1196 | 10187 | 3751 | 5837 | 2820 | 1477 | 2750 | 4055 | 854 | 10806 | 560 | 2200 | 1369 | 2888 | ||||
10 | C912D-365-168TL-L795 | 5335 | 3056 | 6654 | 1196 | 10487 | 3751 | 5837 | 2820 | 1477 | 2750 | 4055 | 854 | 10806 | 560 | 2200 | 1369 | 2888 | ||||
11 | C912D-427-144TL | 4572 | 3056 | 6654 | 1196 | 9447 | 3772 | 5837 | 2820 | 1028 | 2750 | 3293 | 1873 | 10264 | 560 | 2200 | 1369 | 2888 |
High separation capacity;
- Fast separation speed and high separation accuracy;
- Advanced control system, high degree of automation, easy to operate;
- Skid design, easy to lift and transport, saving transportation costs;
- Compact structure, integrating a variety of metering instruments and control equipment;
- Compatible with various control modes (direct +PLC+ computer +DCS);
- Reliable quality, can be selected according to the customer’s designated brand parts, such as instruments, valves;
Design pressure: 9.8MPa (1400psi)
- Normal working pressure: < 9.0MPa
- Design temperature: 80℃
- Liquid capacity: ≤300m3/ d
- Processing medium: oil, water, gas
- Gas flow measurement accuracy: 1%
- Power supply: 220VAC,100W
- Physical properties of crude oil: viscosity (50°C); 5.56Mpa · S;
- Crude oil density (20℃) : 0.86;
- Gas-oil ratio: > 150;